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Sand Management

WHE Provide Sand Management System with 10K & 5k Rated with multiple Sand Screen 100 Micron , 150
Micron , 200 Micron , 400 Micron . WHE Provide Following Equipment.
• Dual Pot Sand Filter
• Sand Catcher Or De Sander
• Sand Separator
• Sacrificial Choke manifold
• Target Tee and Elbow
• High Pressure Piping

Sacrificial Choke Manifold

The sacrificial choke manifold is used to control the fluid from the well by reducing the flowing pressure and by achieving a constant flow rate before the fluid enters the processing equipment on the surface.

Technical Specification

  • Pressure Rating – PSI 10000

  • Test Pressure – PSI 10000

  • Temperature Rating – Deg. F  Min: -20; Max :250

  • Valve – Gate Type 3 1/16” Gate Valve/H2S Treated

  • Service – NACE MR 01-75, PSL-2,PR-1

  • Adjustable Choke- 2 Nos – Inches 1/8’’ to 2’’

  • Inlet/Outlet Connection – 3” 15O2 F/3” 15O2M

  • Inlet/Outlet – 3” Hammer Union

  • Dimension (L x B x H) – mm 4000 x 1400 x 1000

  • Weight – Ton 5 Ton

  • Applicable Codes – ASME VIII div 1, ANSI B31.3, API 6A

Choke Manifold Accessories

  • Pressure Gauges – 2 Nos. – 0-15000, 0-10000

  • Thermometer – 2 Nos. 0-350 Deg F

Standard Connection

  • Inlet Connection – 3″ -1502- Hu-Thread

  • Outlet Connection – 3″ -1502- Hu- Wing

  • Flushing Line  – 3″-1502- Hu-Wing

  • Drain – 2″-1502

Equipment Details

  • Operational Footprint , LxB( Mtr) – 2.4m x 2.4m

  • Transport Size , LxWxH (Mtr) – 5m x 2.4mx 2.4m

  • Skid Design as per – DNV 2.7.1

Sand Catcher

A sand catcher is required to capture a large amount of sand while opening the well or sluggish flow of the well. 80 to 90% of sand particles will be captured in the initial separation stages of the sand catcher with a very low-pressure drop. Sand can be easily removed from the sand catcher while in operation by opening the sand outlet line.

Technical Specification

  • Max Working pressure psi(Mpa) – 10000( 69)
  • Fluid Class – DD
  • Flow Rate – Gas 60 MMSCFD
  • Service – H2S NACE MR-0175
  • Vessel ( Designed As per ) – API- 6A, ASME-SC-VIII Div-2

 

Vessel Data

  • Shell OD – 0.65 mtr
  • Shell ID – 0.495 mtr
  • Shell Thickness – mm
  • MOC ( NOZZLES/SHELL/PIPES) – AISI 4130
  • Shell Height – 2.2 mtr
  • VESSEL Volume(V=πr2h) – 206 liter

  • MOC ( NOZZLES/SHELL/PIPES) – AISI 4130

  • Shell Height – 2.2 mtr

  • VESSEL Volume(V=πr2h) – 206 liter

  • Sand Volume Holding Capacity – 103 liter

  • Nozzle Oreintation – as per drawing

  • Vessel Oreintation – vertical

Dual Pot Sand Filter

Dual pot Sand Filter is used to remove the sand and other solid particles from effluent to prevent erosion of downstream equipment. Typical applications for the unit include completion clean-ups and maximum sand-free rate tests This filter is typically located after the well flow head upstream of the Choke Manifold

Technical Specification

  • Holding Capacity per vessel – 70 litre

  • Pot OD – 14

  • Filter Mesh Size – 200 Microns

  • Filter Screen OD – 4.5in to 6.5in

  • Filter collapse Pressure – 104 bar

  • Screen MOC – SS 316L

  • Model , PSI – 15,000

  • Service – H2S

  • Fluid Class –  DD(Sour Service)

  • Working Pressure Psi[Bar] –

    15,000 [1035]

  • Working temperature °C [°F] – 29 [0] up to 180 [350]

  • MOC – Forged AISI 4130

  • Design Code – SME & API6A

  • Weight – 4 ton

  • Inlet connections – 3” 15O2 FEMALE WECO

  • Outlet Line – 2” 15O2 MALE WECO

  • Drain line – 2” 15O2 MALE WECO

Plug Catcher /Thrash Catcher

Plug Catcher is used to Onshore operation, Sand Removal Job , Well Cleanups , Well/Production Testing , Early Production

Technical Specification

  • Working Pressure – 10000 PSI

  • Test Pressure – 15000 PSI

  • Mesh Size – 6000 Micron

  • Type – Plug Valve/Gate Valve

  • Barrel – Double Barrel

  • Service – Sour (H2S) NACE MR 01-75

  • Temperature – 20 to 350 DEG F

  • Skid – As Per  DNV 2.7.1

  • Dimension (L X W X H) – 12 Ft X 8 FT X 4 Ft

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